Intelligent lighting strategy and implementation in automobile factory

In today's global wave of Industry 4.0, the automobile manufacturing industry, as a leader in the traditional industry, is actively embracing intelligent transformation. Lighting system, as a core component of the factory infrastructure, is not only related to production safety and employee health, but also an important part of the enterprise to achieve green and sustainable development. This article will take Zhaoya intelligent lighting as an example to deeply discuss how automobile manufacturers can move towards a new era of intelligent production environment through energy-saving transformation of lighting.

Introduction

With the rapid development of science and technology, intelligent lighting technology has moved from theory to practice, and has shown great value in the energy-intensive automobile manufacturing industry. Automotive manufacturing plants usually have a large production area, including assembly lines, painting workshops, testing areas and storage Spaces, which have diverse lighting needs. However, traditional lighting systems are often difficult to balance efficiency, flexibility and energy saving. Therefore, the introduction of intelligent lighting system has become a key step to improve the overall operating efficiency and reduce energy consumption costs.

Overview

Zyeah intelligent, a company focused on providing intelligent lighting solutions for industrial and mining, factory buildings, warehouses, tunnels and other large places, with its advanced automatic dimming, remote control, environmental sensing and other intelligent functions, successfully tailored for the automobile manufacturing plant energy-saving transformation solutions. The program mainly includes the following core strategies:

LED lamps replacement: Through efficient LED lamps to replace traditional fluorescent lamps and metal halide lamps, directly reduce lighting energy consumption by about 50% or more. At the same time, LED lamps have a longer life and better light quality, which helps to improve operational accuracy and visual comfort of employees.

Intelligent dimming system: Combining light sensors and human infrared sensors, the intelligent dimming system can automatically adjust the brightness of the light according to natural light changes and human activities, ensuring that the work needs are met while avoiding energy waste.

Regional time-sharing control: In view of the differences in operating time and lighting needs in different areas of the automobile factory, the intelligent control system can achieve on-demand lighting, such as automatically reducing lighting intensity during non-working hours or low-load areas, further reducing energy consumption.

Data analysis and optimization: Use the Internet of Things technology to collect real-time data of lighting systems, and continuously optimize lighting strategies through big data analysis to predict maintenance needs, thereby reducing failure rates and energy waste.

Integration of other intelligent systems: The intelligent lighting system can be seamlessly integrated with the existing automation control system of the factory, such as linkage with the production scheduling system, to ensure that the most suitable lighting environment is provided in the specific production link. At the same time, it can also work with security, temperature control and other systems to jointly build a smart factory ecosystem.

Implementation case

With the assistance of Zhaoya Intelligent Lighting, a large automobile factory has carried out energy-saving lighting transformation on its painting workshop. Before the transformation, the annual power consumption of the workshop was as high as 5 million degrees, of which lighting energy consumption accounted for 30% of the total energy consumption. After the adoption of LED lamps and intelligent control system, energy consumption was reduced by 25% in one year, and direct savings of 1.25 million yuan in electricity bills were achieved. In addition, employees generally reported that the new lighting system significantly improved the comfort of the working environment, reducing visual fatigue and error rates caused by insufficient lighting, and thus improving productivity.

Conclusion

In the face of increasing energy costs and environmental protection pressure, the lighting energy-saving transformation of automobile manufacturers has become an inevitable choice. With its excellent technical strength and rich industry experience, Zhaoya intelligent Lighting provides a set of feasible and efficient intelligent lighting solutions for the automotive manufacturing industry. Through intelligent transformation, automobile manufacturers can not only reduce operating costs, improve production efficiency, but also improve employee satisfaction, and ultimately promote the sustainable development of enterprises. Looking to the future, with the continuous progress of AI, big data and other technologies, intelligent lighting systems will play a more important role in the field of automotive manufacturing, injecting new vitality into the development of the Industry 4.0 era.